{"id":5184,"date":"2026-05-20T13:52:09","date_gmt":"2026-05-20T13:52:09","guid":{"rendered":"https:\/\/www.icamonline.eu\/?post_type=case-study&p=5184"},"modified":"2026-05-29T11:26:48","modified_gmt":"2026-05-29T11:26:48","slug":"prima-electro-silo2-compatta-industrial-electronics","status":"publish","type":"case-study","link":"https:\/\/www.icamonline.eu\/en\/case-studies\/prima-electro-silo2-compatta-industrial-electronics\/","title":{"rendered":"Prima Electro: SILO\u00b2 for production components and COMPATTA for slow-moving service items"},"content":{"rendered":"
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\n Production and service: two distinct flows, two complementary ICAM automated storage systems\n <\/h2>\n \n

\n To manage over 2,000 SKUs, including high-turnover electronic components and slow-moving service materials, physically separate the supplier flow from the production flow, and protect sensitive components from dust, Prima Electro redesigned the warehouse at its Moncalieri facility, near Turin, with two complementary ICAM solutions: a SILO\u00b2 with opposite picking and refilling stations, directly serving the assembly lines, and a COMPATTA mobile racking system for slow-moving service items.\n <\/p>\n <\/header>\n \n

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\n Industry\n <\/h3>\n \n

\n Electric\n <\/p>\n <\/div>\n\n <\/article>\n \n

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\n Products\n <\/h3>\n \n

\n SILO\u00b2
\r\nCOMPATTA\n <\/p>\n <\/div>\n\n <\/article>\n \n

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\n Key result \n <\/h3>\n \n

\n Available space optimization:
\r\n\u00b7 1,500 item codes in 22 m\u00b2
\r\n\u00b7 700 slow-moving items in 90 m\u00b2 \n <\/p>\n <\/div>\n\n <\/article>\n \n

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\n Key feature\n <\/h3>\n \n

\n SILO\u00b2 with picking and refilling stations on opposite sides:
\r\n1 facing the warehouse for loading from suppliers
\r\n1 facing production\n <\/p>\n <\/div>\n\n <\/article>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n

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\n Prima Electro<\/span>: industrial electronics for the world’s leading machine tool manufacturers\n <\/h2>\n \n
\n Prima Electro S.p.A. is part of the Prima Industrie Group and designs, manufactures and markets industrial electronics for machine tools, industrial automation, transportation and energy. With over 2,000 SKUs in its catalog, it serves a broad and diversified customer base through three business lines, OSAI, DOTS and CONVERGENT, with locations in Italy, the United Kingdom, the United States and China.
Catalog growth and increasing volumes made a deep redesign of the logistics areas at the Moncalieri site necessary: optimizing space, increasing picking speed and accuracy, and clearly separating manufacturing and service flows. \n <\/div>\n \n <\/div>\n\n
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\n \"Prima\n <\/div>\n <\/figure>\n <\/div>\n <\/div>\n <\/section>\n
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\n The logistical challenges\n <\/h2>\n \n
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The Moncalieri warehouse covers an area of around 700 m\u00b2, with usable height ranging from 4 to 7 meters. <\/strong><\/p>\n\n <\/div>\n <\/div>\n\n

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Prima Electro had to manage two very different logistics flows, each with its own operational requirements:<\/p>\n

\u2022 High-turnover electronic components, including boards, modules and parts for the assembly lines, stored on open shelving with manual picking: long picking times, excessive walking, sensitive components exposed to dust and no structured traceability.<\/p>\n

\u2022 Slow-moving service materials (cables, boards, motors, drives, I\/O modules and printed circuit boards) transferred from the Barone Canavese site: they occupied valuable space without an efficient compact storage system.<\/p>\n

\u2022 No physical separation between the supplier flow and the manufacturing flow: operators and materials were constantly crossing paths.<\/p>\n\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n\n\n\n

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\n SILO\u00b2: 1,500 item codes in 22 m\u00b2, opposite-side picking and refilling stations\n <\/h2>\n \n
\n The SILO\u00b2 VLM, with 3 storage columns in just 22 m\u00b2, manages over 1,500 electronic component item codes.
\r\nIt was strategically configured with two picking and refilling stations on opposite sides: one facing the warehouse for loading goods from suppliers, the other facing directly toward production for picking to the assembly lines. Flows are completely separated: operators picking for manufacturing never have to cross the warehouse, and operators loading goods never interfere with production.
Each tray, 2,053 \u00d7 802 mm, manages up to 50 items. Every pick is tracked in ICON with radio-frequency confirmation, ensuring full monitoring of every inbound and outbound movement.
\r\nThe fully enclosed structure protects sensitive components from dust, a critical requirement in industrial electronics.\n <\/div>\n \n <\/div>\n\n
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\n \"SILO\u00b2\n <\/div>\n <\/figure>\n <\/div>\n <\/div>\n <\/section>\n
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\n COMPATTA for service: 700 pallets of slow-moving materials in 90 m\u00b2\n <\/h2>\n \n
\n For slow-moving service materials (cables, electronic boards, motors, drives, I\/O modules and printed circuit boards) Prima Electro installed a COMPATTA mobile racking system with mobile bases accessible from both sides and fixed racks accessible from one side, operated electromechanically.
\r\nThe rails are recessed flush with the floor for maximum safety when handling materials with pallet trucks and electric forklifts.
\r\nAround 700 SKUs, typically 800 \u00d7 1,200 mm pallets weighing up to 300 kg, are managed in just 90 m\u00b2, with load bearing capacity up to 18,000 kg per mobile racking unit and safety photocells on all sides.\n <\/div>\n \n <\/div>\n\n
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\n \"COMPATTA\n <\/div>\n <\/figure>\n <\/div>\n <\/div>\n <\/section>\n
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\n Key results
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\n Smoother production, tidier service stock, space multiplied\n <\/p>\n <\/header>\n \n

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    \n -90% floor space for high-turnover components\n <\/h3>\n \n

    \n 1,500 electronic item codes managed vertically in just 22 m\u00b2, replacing open shelving spread across the area\n <\/p>\n <\/div>\n <\/li>\n \n

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    \n 700 slow-movers in 90 m\u00b2\n <\/h3>\n \n

    \n Service materials on compact mobile bases: one access aisle opens only where and when needed, recovering space for manufacturing\n <\/p>\n <\/div>\n <\/li>\n \n

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    \n Production and supplier flows separated\n <\/h3>\n \n

    \n Opposite picking and refilling stations: supplier refilling and manufacturers picking never cross paths\n <\/p>\n <\/div>\n <\/li>\n \n

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    \n Electronic components protected from dust\n <\/h3>\n \n

    \n The fully enclosed SILO\u00b2 structure protects sensitive components, a critical requirement in industrial electronics\n <\/p>\n <\/div>\n <\/li>\n \n

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    \n Full traceability for every movement\n <\/h3>\n \n

    \n Every pick is tracked by ICON and confirmed by radio frequency: inventory always up to date, zero untracked operations\n <\/p>\n <\/div>\n <\/li>\n \n

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    \n Walking eliminated in manufacturing area\n <\/h3>\n \n

    \n Operators pick directly from the workstation in their own department, without ever crossing the warehouse\n <\/p>\n <\/div>\n <\/li>\n <\/ul>\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n

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    \n Two ICAM automated storage systems for two different requirements: production components and service materials are managed in separate flows, with no risk of mix-ups. Operators find what they need without walking through the warehouse, and sensitive components are protected from dust. In Moncalieri, the warehouse has become part of the solution and part of the service delivered.\n <\/p>\n\n <\/blockquote>\n <\/div>\n <\/section>\n\n

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    \n \n \n \n \"\"\n <\/button>\n\n <\/figure>\n \n \n \"\"\n <\/button>\n\n <\/figure>\n \n \n \"\"\n <\/button>\n\n <\/figure>\n \n \n \"\"\n <\/button>\n\n <\/figure>\n \n \n \"\"\n <\/button>\n\n <\/figure>\n <\/div>\n\n <\/figure>\n<\/div>\n<\/div>\n
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    \n Explore the products chosen by Prima Electro\n <\/h2>\n \n <\/header>\n \n
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    \n \"SILO\u00b2:\n <\/div>\n \n
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    \n SILO\u00b2: the Vertical Lift Module\n <\/h3>\n \n

    \n With 2 to 7 storage columns, over 120 tray size configurations and specific tray load bearing capacity up to 1,000 kg\/m\u00b2, SILO\u00b2 is ICAM\u2019s answer for companies managing small and medium-sized items, even those with a very high specific weight.\n <\/p>\n \n \n Explore SILO\u00b2<\/span>\n \n \n <\/svg>\n <\/a>\n <\/div>\n <\/article>\n \n
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    \n \"COMPATTA\n <\/div>\n \n
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    \n COMPATTA \u2014 Mobile Racking System\n <\/h3>\n \n

    \n Motorized mobile bases on which any type of existing racking can be installed. COMPATTA adapts to the heaviest and bulkiest loads and operates in environments down to -30\u00b0C. \n <\/p>\n \n \n Explore COMPATTA<\/span>\n \n \n <\/svg>\n <\/a>\n <\/div>\n <\/article>\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n
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    \n Want to achieve the same results?\n <\/h2>\n \n
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    Every distribution hub has its own SKU mix, volumes and seasonal peaks.
    Tell us about your setup and we will design the right solution for you.<\/p>\n\n <\/div>\n \n

    \n \n Contact us<\/span>\n \n \n <\/svg>\n <\/a>\n \n <\/div>\n <\/div>\n <\/div>\n <\/section>","protected":false},"excerpt":{"rendered":"

    At its Moncalieri warehouse, Prima Electro installed two ICAM automated storage systems: SILO\u00b2 for 1,500 electronic component item codes in 22 m\u00b2, with opposite picking and refilling stations separating the supplier flow from the production flow; and COMPATTA for 700 slow-moving service SKUs.<\/p>\n","protected":false},"featured_media":6484,"template":"","settori":[135],"prodotti":[70,78],"tipi_di_merce":[50],"class_list":["post-5184","case-study","type-case-study","status-publish","has-post-thumbnail","hentry","settori-electric","prodotti-compatta","prodotti-silo-2","tipi_di_merce-accessosries-and-components"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/case-study\/5184","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/case-study"}],"about":[{"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/types\/case-study"}],"version-history":[{"count":5,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/case-study\/5184\/revisions"}],"predecessor-version":[{"id":6977,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/case-study\/5184\/revisions\/6977"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/media\/6484"}],"wp:attachment":[{"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/media?parent=5184"}],"wp:term":[{"taxonomy":"settori","embeddable":true,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/settori?post=5184"},{"taxonomy":"prodotti","embeddable":true,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/prodotti?post=5184"},{"taxonomy":"tipi_di_merce","embeddable":true,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/tipi_di_merce?post=5184"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}