{"id":2549,"date":"2025-10-02T17:44:37","date_gmt":"2025-10-02T17:44:37","guid":{"rendered":"https:\/\/www.icamonline.eu\/newsroom\/senza-categoria\/duvel-moortgat-streamlines-production-logistics-with-silo%c2%b2\/"},"modified":"2026-05-06T14:06:28","modified_gmt":"2026-05-06T14:06:28","slug":"duvel-moortgat-streamlines-production-logistics-with-silo%c2%b2","status":"publish","type":"post","link":"https:\/\/www.icamonline.eu\/en\/duvel-moortgat-streamlines-production-logistics-with-silo%c2%b2\/","title":{"rendered":"Production logistics success: Duvel Moortgat cuts time & space by 70% with SILO\u00b2"},"content":{"rendered":"<p><em>Introduction: when production logistics cannot slow down<\/em><\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-large\"><img decoding=\"async\" src=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/10\/Birra-Duvel-1024x439.png\" alt=\"\"\/><\/figure><\/div>\n\n\n\n<p>Duvel Moortgat is more than a brewery. Founded in 1871, it is one of the world\u2019s most renowned independent brewers, custodian of iconic brands such as Duvel, La Chouffe, Vedett, Maredsous, and De Koninck. With over 20 brands distributed across Europe, the United States, and China, Duvel operates in highly diverse markets with different consumer demands, regulations, and distribution dynamics.<\/p>\n\n\n\n<p>This global scale comes with a challenge: ensuring production logistics continuity under any circumstance. In brewing, seasonal peaks and product launches concentrate enormous volumes into short time windows. In this context, even a minor inefficiency in spare parts management or set-up tools can disrupt the entire flow \u2014 delaying deliveries, increasing costs, and impacting customer satisfaction.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>The problem: traditional storage slowing down production logistics<\/strong><\/h2>\n\n\n<figure\n                class=\"wp-block-gallery wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex c-core-gallery flex w-full flex-col items-stretch gap-6 py-8 md:py-24\"\n        data-core-gallery\n    >\n        <div\n            class=\"c-core-gallery__grid grid w-full gap-5 grid-cols-2\"\n            role=\"list\"\n        >\n                            <figure\n                    class=\"c-core-gallery__item m-0 flex flex-col gap-2\"\n                    role=\"listitem\"\n                >\n                    <button\n                        type=\"button\"\n                        class=\"c-core-gallery__media relative block aspect-[161\/144] w-full cursor-pointer appearance-none overflow-hidden rounded-lg border-0 bg-neutral-100 p-0 focus-visible:outline-none focus-visible:ring-2 focus-visible:ring-primary-700\/70 focus-visible:ring-offset-2 md:aspect-[413\/320]\"\n                        data-core-gallery-item\n                        data-core-gallery-index=\"0\"\n                        aria-label=\"Apri immagine nella galleria\"\n                    >\n                        <img decoding=\"async\" src=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/08\/SILO%C2%B2-DUVEL.png\" alt=\"\" data-full-url=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/09\/SILO%C2%B2-DUVEL.png\" data-link=\"https:\/\/www.icamonline.eu\/en\/success_stories\/duvel-moortgat-efficiency-with-silo2\/silo%c2%b2-duvel\/\" class=\"block h-full w-full object-cover\">\n                    <\/button>\n\n                                    <\/figure>\n                            <figure\n                    class=\"c-core-gallery__item m-0 flex flex-col gap-2\"\n                    role=\"listitem\"\n                >\n                    <button\n                        type=\"button\"\n                        class=\"c-core-gallery__media relative block aspect-[161\/144] w-full cursor-pointer appearance-none overflow-hidden rounded-lg border-0 bg-neutral-100 p-0 focus-visible:outline-none focus-visible:ring-2 focus-visible:ring-primary-700\/70 focus-visible:ring-offset-2 md:aspect-[413\/320]\"\n                        data-core-gallery-item\n                        data-core-gallery-index=\"1\"\n                        aria-label=\"Apri immagine nella galleria\"\n                    >\n                        <img decoding=\"async\" src=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/08\/Vassoio-DUVEL1.png\" alt=\"\" data-full-url=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/09\/Vassoio-DUVEL1.png\" data-link=\"https:\/\/www.icamonline.eu\/en\/success_stories\/duvel-moortgat-efficiency-with-silo2\/vassoio-duvel1\/\" class=\"block h-full w-full object-cover\">\n                    <\/button>\n\n                                    <\/figure>\n                    <\/div>\n\n            <\/figure>\n\n\n\n<p>At the historic Puurs-Sint-Amands site in Belgium, Duvel managed around 5,000\u20136,000 spare parts and machine set-up components. Traditional static shelving presented several issues:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>4\u20135 operators across three daily shifts dedicated to parts picking;<\/li><li>over 10 minutes required to retrieve just 5 items;<\/li><li>no real-time tracking of stock;<\/li><li>congested storage space reducing agility in production logistics.<\/li><\/ul>\n\n\n\n<p>The consequence? Frequent delays in machine set-ups, downtime risks, and inefficiencies precisely during peak production, when every minute counts.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>The solution: SILO\u00b2 vertical lift module<\/strong><\/h2>\n\n\n\n<p>To overcome these bottlenecks, Duvel Moortgat replaced static shelving with a SILO\u00b2 multi-column vertical lift module (VLM) from ICAM, a solution that goes beyond storage and becomes an integral part of production logistics optimization.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Key features include:<\/strong><\/h2>\n\n\n\n<ul class=\"wp-block-list\"><li>5.5 m height with 3 storage columns, suitable for compact spaces or outdoor installation;<\/li><li>144 trays, each with 400 kg capacity (1,953 mm width \u00d7 802 mm depth);<\/li><li>Dual access bays with the interactive picking system IRIDE, guiding operators visually and reducing errors;<\/li><li>ICON software integrated with Duvel\u2019s ERP system, providing secure access, automated lists, and full material traceability;<\/li><li>Only 21 m\u00b2 footprint, reducing storage area by 70% and freeing valuable production space.<\/li><\/ul>\n\n\n<figure\n                class=\"wp-block-gallery wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex c-core-gallery flex w-full flex-col items-stretch gap-6 py-8 md:py-24\"\n        data-core-gallery\n    >\n        <div\n            class=\"c-core-gallery__grid grid w-full gap-5 grid-cols-2 md:grid-cols-3\"\n            role=\"list\"\n        >\n                            <figure\n                    class=\"c-core-gallery__item m-0 flex flex-col gap-2\"\n                    role=\"listitem\"\n                >\n                    <button\n                        type=\"button\"\n                        class=\"c-core-gallery__media relative block aspect-[161\/144] w-full cursor-pointer appearance-none overflow-hidden rounded-lg border-0 bg-neutral-100 p-0 focus-visible:outline-none focus-visible:ring-2 focus-visible:ring-primary-700\/70 focus-visible:ring-offset-2 md:aspect-[413\/320]\"\n                        data-core-gallery-item\n                        data-core-gallery-index=\"0\"\n                        aria-label=\"Apri immagine nella galleria\"\n                    >\n                        <img decoding=\"async\" src=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/08\/SILO%C2%B2-Duvel2.png\" alt=\"\" data-full-url=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/09\/SILO%C2%B2-DUVEL.png\" data-link=\"https:\/\/www.icamonline.eu\/en\/success_stories\/duvel-moortgat-efficiency-with-silo2\/silo%c2%b2-duvel\/\" class=\"block h-full w-full object-cover\">\n                    <\/button>\n\n                                    <\/figure>\n                            <figure\n                    class=\"c-core-gallery__item m-0 flex flex-col gap-2\"\n                    role=\"listitem\"\n                >\n                    <button\n                        type=\"button\"\n                        class=\"c-core-gallery__media relative block aspect-[161\/144] w-full cursor-pointer appearance-none overflow-hidden rounded-lg border-0 bg-neutral-100 p-0 focus-visible:outline-none focus-visible:ring-2 focus-visible:ring-primary-700\/70 focus-visible:ring-offset-2 md:aspect-[413\/320]\"\n                        data-core-gallery-item\n                        data-core-gallery-index=\"1\"\n                        aria-label=\"Apri immagine nella galleria\"\n                    >\n                        <img decoding=\"async\" src=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/09\/Vassoio-DUVEL-1024x439.png\" alt=\"\" data-full-url=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/09\/Vassoio-DUVEL1.png\" data-link=\"https:\/\/www.icamonline.eu\/en\/success_stories\/duvel-moortgat-efficiency-with-silo2\/vassoio-duvel1\/\" class=\"block h-full w-full object-cover\">\n                    <\/button>\n\n                                    <\/figure>\n                            <figure\n                    class=\"c-core-gallery__item m-0 flex flex-col gap-2\"\n                    role=\"listitem\"\n                >\n                    <button\n                        type=\"button\"\n                        class=\"c-core-gallery__media relative block aspect-[161\/144] w-full cursor-pointer appearance-none overflow-hidden rounded-lg border-0 bg-neutral-100 p-0 focus-visible:outline-none focus-visible:ring-2 focus-visible:ring-primary-700\/70 focus-visible:ring-offset-2 md:aspect-[413\/320]\"\n                        data-core-gallery-item\n                        data-core-gallery-index=\"2\"\n                        aria-label=\"Apri immagine nella galleria\"\n                    >\n                        <img decoding=\"async\" src=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/08\/Vassoio-DUVEL1.png\" alt=\"\" data-full-url=\"https:\/\/www.icamonline.eu\/wp-content\/uploads\/2025\/09\/Vassoio-DUVEL.png\" data-link=\"https:\/\/www.icamonline.eu\/en\/success_stories\/duvel-moortgat-efficiency-with-silo2\/vassoio-duvel\/\" class=\"block h-full w-full object-cover\">\n                    <\/button>\n\n                                    <\/figure>\n                    <\/div>\n\n            <\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Smart integration: software + real-time visibility<\/strong><\/h2>\n\n\n\n<p>The integration of ICON with Duvel\u2019s internal ERP was a turning point. The SILO\u00b2 is not just storage, but a central hub for production logistics, enabling operators to:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>process picking lists using barcode scanners or digital interfaces;<\/li><li>receive real-time inventory updates;<\/li><li>synchronize flows between warehouse, production, and maintenance;<\/li><li>eliminate errors and downtime caused by manual handling.<\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Tangible benefits for production logistics<\/strong><\/h2>\n\n\n\n<p>The impact of SILO\u00b2 was immediate and measurable:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>70% faster picking: from over 10 minutes down to 3 minutes per list;<\/li><li>70% less space required: 6,000 items stored in just 21 m\u00b2;<\/li><li>zero machine downtime caused by missing or delayed parts;<\/li><li>faster machine set-ups, ensuring a smooth production flow;<\/li><li>operators reassigned from repetitive tasks to higher-value activities.<\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">A foundation for international growth<\/h2>\n\n\n\n<p>Jan Geelen, Manager Services &amp; Solutions at Dexis (Authorized Dealer of ICAM), explains:<\/p>\n\n\n\n<p>\u201cWith SILO\u00b2, Duvel Moortgat streamlined its internal flows, guaranteeing speed, accuracy, and operational continuity. In a sector where every minute counts, this solution made the difference.\u201d<\/p>\n\n\n\n<p>By adopting SILO\u00b2, Duvel Moortgat turned a storage weakness into a production logistics enabler, ensuring operational continuity and supporting its international growth.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Why this matters for space-constrained companies<\/strong><\/h2>\n\n\n\n<p>Duvel\u2019s case is particularly relevant for companies that:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>have limited production space and need external warehouse installations;<\/li><li>face complex production logistics challenges;<\/li><li>require ergonomic, safe, and operator-friendly working conditions;<\/li><li>want a fast ROI by reducing downtime, errors, and wasted floor space.<\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Conclusion: smarter production logistics, uninterrupted brewing<\/strong><\/h2>\n\n\n\n<p>Thanks to SILO\u00b2, Duvel Moortgat made its production logistics smoother, faster, and safer, turning inefficiency into competitive advantage.<\/p>\n\n\n\n<p>The lesson is clear: for companies with limited space but ambitious growth, vertical storage systems installed indoors or outdoors are the key to scaling operations without physical limits.<\/p>\n\n\n\n<div style=\"height:52px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<hr class=\"wp-block-separator\"\/>\n\n\n\n<h2 class=\"wp-block-heading\">FAQ \u2013 FREQUENTLY ASKED QUESTIONS<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><strong>What are the benefits of vertical storage systems for production logistics?<\/strong><\/strong><\/h3>\n\n\n\n<p>They drastically reduce picking and set-up times, optimize floor space by up to 70%, improve traceability, and ensure production continuity during peaks.<\/p>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><strong>Can vertical lift modules be installed outside the factory<\/strong><\/strong><\/h3>\n\n\n\n<p>Yes. Solutions like SILO\u00b2 can be installed outdoors, with access bays connected to the inside via a wall opening, keeping operators safe and workflows unchanged.<\/p>\n\n\n\n<div style=\"height:49px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><strong>How do vertical storage systems reduce downtime?<\/strong><\/strong><\/h3>\n\n\n\n<p>Integrated software and guided picking systems ensure that parts are located within seconds, eliminating delays that would otherwise stop or slow down production.<\/p>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><strong>Are vertical lift modules suitable for companies with little available space?<\/strong><\/strong><\/h3>\n\n\n\n<p>Absolutely. SILO\u00b2 manages thousands of items in as little as 20\u201325 m\u00b2, freeing production areas for higher-value activities.<\/p>\n\n\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><strong>What is the ROI of a vertical lift module?<\/strong><\/strong><\/h3>\n\n\n\n<p>On average, companies achieve ROI within 12\u201318 months thanks to time savings, reduced floor space, and fewer machine stoppages.<\/p>\n\n\n\n<div style=\"height:47px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><span style=\"text-decoration: underline;\"><strong><a href=\"https:\/\/www.icamonline.eu\/en\/contacts\/\" class=\"rank-math-link\"><span class=\"has-inline-color has-vivid-red-color\">Want to find out how to optimize your seasonal logistics? Contact us<\/span><\/a><\/strong><\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>Discover how Duvel Moortgat optimized its production logistics with SILO\u00b2, cutting space and picking times by 70%. Ideal for space-constrained manufacturers.<\/p>\n","protected":false},"author":1,"featured_media":2502,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_searchwp_excluded":"","footnotes":""},"categories":[146],"tags":[],"class_list":["post-2549","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-article"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/posts\/2549","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/comments?post=2549"}],"version-history":[{"count":1,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/posts\/2549\/revisions"}],"predecessor-version":[{"id":2655,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/posts\/2549\/revisions\/2655"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/media\/2502"}],"wp:attachment":[{"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/media?parent=2549"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/categories?post=2549"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.icamonline.eu\/en\/wp-json\/wp\/v2\/tags?post=2549"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}