Choosing the right configuration of a SILO² Vertical Lift Module (VLM) is essential to unlock the full strategic benefits of warehouse automation.
In recent years, automated storage solutions have become a critical lever for companies aiming to improve efficiency, reduce operating costs, and guarantee continuity in increasingly complex supply chains. The ability to manage fluctuating volumes, streamline order picking, and ensure accuracy has made VLMs one of the most impactful technologies in modern intralogistics.
This guide explores SILO² configurations in detail, showing how to match them to your specific materials, available space, and operational goals.
What is a Vertical Lift Module (VLM) and why choose SILO²
A Vertical Lift Module is an automated storage system that leverages vertical height inside (or outside) a facility to maximize density and optimize retrieval. Unlike traditional shelving, the VLM brings trays directly to the operator at an ergonomic workstation, minimizing time, physical effort, and errors.
Key benefits:
- Space saving: reclaim up to 90% of floor space compared to static racking
- Enhanced safety: ergonomic picking and refilling stations protect operators.
- Accuracy & speed: faster, more precise order picking and stock management.
SILO² fully fits this category, featuring a modular and technologically advanced structure.
SILO²: key features of a next-generation VLM
SILO² stands out among Vertical Lift Modules thanks to its versatility, modularity, and integration capabilities.
- Modular structure configuration: each VLM can be configured to customer requirements using standard modules, adapting to existing spaces and workflows.
- Intelligent trays: available in more than 120 designs, trays can be reconfigured with dividers and separators as storage needs evolve.
- High storage density: maximum use of vertical volume, freeing floor space inside or enabling external installation.
- Advanced software interface: fully compatible with ERP, WMS, and eCommerce platforms, ensuring real-time data synchronization.
- Smart picking devices: optional solutions accelerate order fulfillment and reduce operator training time.
Every SILO² unit is designed to increase operational efficiency in every cycle while remaining scalable for future needs.
SILO² VLM configurations: four practical applications for different operational needs
SILO² for color-batch picking
This setup includes four SILO² VLMs, each with three storage columns, two picking and refilling stations per unit, and a height of eight meters. Tray dimensions: 1300×900 mm. Units are positioned facing each other to create a pod of machines, ideal for multi-SKU order consolidation in color-batch picking mode.
Why choose it: Ideal for distribution centers with high turnover of medium-small items. Color-based organization allows visual and digital batch separation, improving accuracy and increasing picking speed. Multiple picking and refilling stations maximize throughput and facilitate line or client management.
Ideal for:
- Multi-product eCommerce
- Third-party logistics (3PL)
- Regional distribution centers
Case study: Gabbiano Spa
SILO² for heavy loads and molds
One SILO² VLM with five columns and a telescopi picking and refilling station. Tray size: 800×600 mm; load capacity up to 1000 kg/m². Designed for heavy or bulky materials such as molds, equipment, or industrial tools.
Why choose it: Telescopic station enables safe handling with pallet trucks or overhead cranes. Weight information is used to distribute trays optimally across levels, balancing the structure.
Ideal for:
- Mechanical workshops
- Automotive and molding sectors
- Manufacturing equipment storage
Case study: Moretto Brakes Components
SILO² outdoor installation
Designed for areas with limited internal space, this SILO² configuration has three columns, is installed outdoors, and reaches twelve meters in height. Tray dimensions: 1100×800 mm, with two picking / refilling stations facing inward.
Why choose it: Makes use of unused vertical outdoor space without compromising safety or efficiency. Internal components are weather-protected and accessible only from inside the facility.
Ideal for:
- Accessories and metal component storage
- Seasonal or low-frequency inventory
- Sites with internal space constraints
Case study: CE.FI.
SILO² double function: workshop and spare parts center
SILO² with dual function: workshop and spare parts center
This configuration features a single SILO² with three storage columns: one picking/refilling station facing the workshop and two stations on the spare parts center side. It is the ideal solution for companies that need to manage different workflows from a single system.
Why choose it: Supports continuous production picking while also distributing spare parts just-in-time. Software allows independent prioritization, scheduling, and authorization control.
Ideal for:
- Manufacturing companies with internal service departments
- Firms combining production and after-sales operations
- Technical service centers with internal warehouses
Case study: Regie Auto
Tailored flexibility: over one billion SILO² configurations available
Thanks to its fully modular design, SILO² enables more than one billion possible configurations, all available as standard. This unmatched flexibility makes SILO² one of the most advanced automated storage solutions on the market.
Despite this variety, design and delivery times remain aligned with industry standards, combining scalability, efficiency, and rapid implementation.
How to choose the ideal SILO² configuration
Defining the right configuration requires a data-driven analysis of materials, workflows, and strategic objectives.
Key factors to consider:
- Material value, volume, and weight: number of SKUs, objective value, strategic business impact in case of stockout, size and weight, need for temperature-controlled storage.
- Picking frequency and throughput: expected performance level, seasonal peaks or regular distribution.
- Available space (floor and height): internal space, need for outdoor solutions, adjacency to specific areas.
- Ergonomics and safety: heavy or difficult-to-handle items, operator-friendly conditions.
Simulation tools provided by ICAM consultants allow realistic layout visualization and scenario comparison before investment.
Common mistakes: Choosing an automated system requires attention and awareness.
Learn more in our dedicated article on common errors to avoid when configuring your SILO² VLM.
SILO² and Industry 4.0: the future of smart digital logistics
SILO² VLM is more than a storage system: it is a digital enabler for future-ready logistics. Each unit integrates natively with ERP/WMS systems and supports Industry 4.0 roadmaps.
Key features:
- Continuous performance monitoring
- Direct connection with ERP and WMS
- Data collection and analytics for continuous improvement
- Integration with quality management, maintenance, and supply chain planning systems
Investing in SILO² means choosing a solution that not only meets current needs but also prepares your company for the future of automated logistics.
Finding the right SILO² vertical lift module for your business
Every SILO² configuration is designed to meet real operational needs. It’s not just about storing materials, it’s about optimizing space, time, and resources. With modular design and documented use cases, you can start a measurable logistics transformation.
Next steps:
- Speak with an ICAM consultant for a preliminary evaluation
- Take advantage of a personalized layout simulation
- Explore incentives and financing options to get started immediately